PCBN
| 材质 Grade |
结合材料 Binder |
粒度(μm) Grain Size （μm） |
硬度HV(GPa) Hardness HV |
含量(%) Content （％） |
特性&应用 Characteristics & Applications |
|||
|---|---|---|---|---|---|---|---|---|
| TC145 TC145S |
TiC | 0.5 | 27-31 | 45 | 其耐月牙洼磨损能力在本公司所有产品中最优。也是本公司所有产品中CBN颗粒度最细的，可以提供亚微米级表面粗糙度，适用于高速精加工。 The resistance to crater wear of this product is the best among all products of our company. lt also has the finest CBN particle size, providing submicron surface roughness, suitable for high-speed precision machining。 |
|||
| TN260 TN260S |
|
2 |
|
|
适用于淬火钢的连续至轻断续加工，在耐月牙洼与后刀面磨损实现很好的平衡。 Suitable for continuous to light intermittent machining of hardened steel, achieving a good balance between crater wear and flank wear resistance. |
|||
| TCN260 TCN260S |
|
2 |
|
|
适用于多数汽车钢材的连续至轻断续加工，也推荐于连续精加工腐蚀性铸铁。 Suitable for continuous to light intermittent machining of most automotive steels, and also recommended for continuous precision machining of corrosive cast iron. |
|||
| TC265 TC65S |
|
2 |
|
|
适用于多数汽车钢材的连续至轻断续加工，也推荐于精加工难加工铸铁及粉末冶金部件。 Suitable for continuous to light intermittent machining of most automotive steels, and also recommended for precision machining of difficult-to-machine cast iron and powder metallurgy components. |
|||
| TN470 TN470S |
|
4 |
|
|
高速切削状态下优异的抗崩性，淬火钢的连续至中等断续 加工。 Excellent chipping resistance underhigh-speed cutting conditions, suitable for continuous to moderate intermittent machining of hardened steel. |
|||
| TC480 TC480S |
|
4 |
|
|
高速切削状态下优异的抗崩性;淬火钢轻断续-中等断续加工;难加工铸铁的连续及断续加工。 Excellent chipping resistance under high-speedcutting conditions, suitable for light tomoderate intermittent machining of hardened steel, as well as continuous and intermittent machining of difficult-to-machine cast iron. |
|||
| NL900 |
|
10 |
|
|
用于灰铸铁和硬铸铁的车削、铣削以及淬硬钢的重车削:包括制动盘、泵体、叶轮以及大轧辊等部件。 Used for turning and milling of gray castiron and hard cast iron, as well as heavyturning of hardened steel; including components such as brake discs, pump bodies, impellers, and large rollers. |
|||
| M290 |
|
2 |
|
|
优异的强度和耐磨性，适用于所有硬质和腐蚀性工件的严重断续加工。 Excellent strength and wear resistance.suitable for severe intermittent machiningof all hard and corrosive workpieces。 |
|||
| NM900 |
|
15 |
|
|
高耐磨性及突出的抗冲击性能，适用于所有硬质工件的粗加工及严重断续加工。 High wear resistance and outstanding impact resistance, suitable for rough machining and severe intermittent machining of all hard workpieces. |
|||
| KN10 KN10S |
|
3 |
|
|
具有优异的耐月牙洼磨损性适用于高速精加工。 Excellent crater wear resistance suitable for high-speed precisionmachining. |
|||
| KN5010 KN5010S |
|
1 |
|
|
优异的耐月牙洼磨损性，可以提供亚微米级表面粗糙度，适用于高速连续精加工及轻微断续加工。 Excellent crater wear resistance, capableof providing sub-micron surface roughness, suitable for high-speed continuous precision machining and light intermittent cutting. |
|||
| KN5610 KN5610S |
|
1 |
|
|
高速切削状态下具有优异的抗崩性，淬火钢的连续至严重断续加工。 Excellent chipping resistance underhigh-speed cutting conditions, suitablefor continuous to severe intermittent machining of hardened steel. |
|||
| KN8110A5 |
|
1 |
|
|
超细粒度抗冲击型PCBN，适用所有硬质和腐蚀性工件的严重断续精加工。 Ultra-fine grain impact-resistant PCBN suitable for severe intermittent precision machining of all hard and corrosive workpieces. |
|||
|
KN6330 |
|
3 |
|
|
擅长灰铸铁和硬铸铁的断续加工、淬火钢铣削以及大多数阀座环合金的加工。 Excels in intermittent machining of grayand hard cast iron, milling of hardenedsteel, and machining of most valve seat alloys. The preferred grade for most ferrous powder metallurgy. |
| Grade | CBN Layer (mm) |
Overall Thickness(+/-0.05mm) 1.6 2.0 2.5 3.3 4.9 |
|---|---|---|
| TC145 | 0.7-1.0 | √ √ √ √ √ |
| TN260 | 0.7-1.0 | √ √ √ √ √ |
| TCN260 | 0.7-1.0 | √ √ √ √ √ |
| TC265 | 0.7-1.0 | √ √ √ √ √ |
| TN470 | 0.7-1.0 | √ √ √ √ √ |
| TC480 | 0.7-1.0 | √ √ √ √ √ |
| M290 | 0.7-1.0 | √ √ √ √ √ |
| NM900 | 0.7-1.0 | √ √ √ √ √ |
| KN10 | 0.7-1.0 | √ √ √ √ √ |
| KN5010 | 0.7-1.0 | √ √ √ √ √ |
| KN5610 | 0.7-1.0 | √ √ √ √ √ |
| KN8110A5 | 0.7-1.0 | √ √ √ √ √ |
| KN6330 | 0.7-1.0 | √ √ √ √ √ |
| Grade |
Overall Thickness(+/-0.05mm) 1.0 1.6 2.5 3.3 4.9 6.5 |
|---|---|
| TC145S | √ √ √ √ √ √ |
| TN260S | √ √ √ √ √ √ |
| TCN260S | √ √ √ √ √ √ |
| TC265S | √ √ √ √ √ √ |
| TN470S | √ √ √ √ √ √ |
| TC480S | √ √ √ √ √ √ |
| NL900 | √ √ √ √ √ |
| KN10S | √ √ √ √ √ √ |
| KN5010S | √ √ √ √ √ √ |
| KN5610S | √ √ √ √ √ √ |
|
Grade 牌号 |
Configuration CBN粒度(μm)/ 含量(Wt%)/结合剂 |
被加工材料 Processed |
加工条件 Processing |
产品应用 Application |
|---|---|---|---|---|
| ZBNS9010 | CBN content: 90-92% Size: 8-12 micronsBinder: Al |
铸铁 Cast iron |
粗精一体 Roughing + finishing |
普通灰铸铁：制动鼓、发动机缸体、发动机缸盖 Common gray cast iron: brake drums, engine blocks, engine cylinder heads |
| ZBNS9320 | CBN content: 93-95% Size: 15-25 micronsBinder: Al+Co |
铸铁 Cast iron |
粗加工 Roughing |
耐磨合金铸铁：刹车盘、制动鼓、变速箱壳体 Wear-resistant alloy cast iron: brake discs, brake drums, gearbox housings |
| ZBNS9002 | CBN content: 88 to 90% Size: 1-3 micrometersAl+TiN |
铸铁 Cast iron |
精加工 Finishing |
耐磨合金铸铁：刹车盘、制动鼓、汽缸套、高温合金 Wear-resistant alloy cast iron: brake discs, brake drums, cylinder liners, high-temperature alloys |
| ZBNS8006 | CBN content: 80-85% Size: 4-8 micronsAl+TiNC binder |
铸铁 Cast iron |
精加工 Finishing |
耐磨合金铸铁和球墨铸铁：刹车盘、制动鼓、 硬质合金辊环 |
| ZBNS9035 | CBN content: 89-91% Size: 30-40 micronsBinder: Al |
难加工材料 Difficult-to-Cut Materials |
粗-精加工 Roughing to finishing |
高硬度铸铁：轧辊、矿山水泵等 High hardness cast iron: roll, mine water pump, etc |
| ZBNS9030 | CBN content: 88 to 90% Size: 30 micronsBinder: AL |
难加工材料 Difficult-to-Cut Materials |
粗-精加工 Roughing to finishing |
高锰钢：工程机械、矿山机械等零件 High manganese steel: construction machinery, mining machinery and other parts |
| ZBNS9009 | CBN content: 89-91% Size: 8-10 micronsBinder: AL |
难加工材料 Difficult-to-Cut Materials |
粗-精加工 Roughing to finishing |
粉末冶金/激光熔覆材料：液压油缸、空调压缩机等 Powder metallurgy/Laser cladding materials: hydraulic cylinders, air conditioning compressors, etc |
| ZBNS6003 | CBN content: 60-65% Size: 2-4 micrometersBinder: TiN |
淬火钢 Tempered |
连续切削 Continuous |
风电轴承、工业齿轮、回转支承、变速箱齿轮 Wind power bearing, industrial gear, slewing bearing, transmission gear |
| ZBNS6502 | CBN content: 65-70% Size: 1-3 micrometersBinder: TiN+TiNC |
淬火钢 Tempered |
轻断续切削 Light intermittent |
风电轴承、工业齿轮、回转支承、变速箱齿轮 Wind power bearing, industrial gear, slewing bearing, transmission gear |
| ZBNS6503 | CBN content: 65-70% Size: 2-4 micrometersBinder: TiN+TiNC |
淬火钢 Tempered |
重断续切削 Strong intermittent |
风电轴承、工业齿轮、回转支承、变速箱齿轮 Wind power bearing, industrial gear, slewing bearing, transmission gear |
| ZBNS5502 | CBN content: 55 to 60% Size: 1-3 micrometersBinder TiN+TiC |
淬火钢 Tempered |
轻断续切削 Light intermittent |
风电轴承、工业齿轮、回转支承、变速箱齿轮 Wind power bearing, industrial gear, slewing bearing, transmission gear |
特征：PCBN模胚是将CBN和硬质合金在超高温高压条件下烧结而成的一种超硬复合材料，因此兼具CBN的硬度、耐磨度、和热稳定性以及硬质合金的高冲击韧性。适用于加工高硬度有色金属和无色金属材料。 我司提供的PCBN模胚可有效改善切削速度从而实现真正的高速切割，同时因其无污染无噪音，也适用于连续性加工和干切环境。适用于硬度在HRC45-65Z之间的非铁性金属如高速钢、硬质轴承钢，及镍铬耐热合金等的车削、铣削、钻探、铰孔等。
